Integration

High-Level Assembly & Testing

Components to complete assemblies – Your partner in turning the possible into the practical. 

FabTech-IGM supports full mechanical and electro-mechanical assembly by integrating metal, PCBA’s, wiring, hardware, and subsystems into finished modules or complete turnkey builds. We’re built for OEM teams who want a single accountable partner to reduce supplier handoffs, compress lead times, and ship consistent, world-class quality products. 

    • Software loading and customer specific application-level testing 
    • Operator Information System (OIS) – Step by step Digital Build Instruction  
    • Automated & configurable chain-driven manufacturing moving assembly lines 

    Assemblies & Integration Capabilities

    FabTech-IGM provides our customers with a single-source partner who can provide engineering support, fabricated parts and PCB assembly manufacturing under one roof. We also take it a step further by providing value-added assembly and integration services of subassemblies to fully tested turnkey and shipment ready products.  

    • Electromechanical Assembly – Mechanical & electrical integration of multi-part systems or complete turnkey products.
    • PCBA & Electrical System Integration – Integrated electronics manufacturing and final assembly for complete box-build style systems and subassemblies.
    • Cable & Harness Integration – Routing, strain relief, labeling, and installation.
    • Hardware Installation & Mechanical System Integration – Fasteners, inserts, brackets, rails, hinges all installed with controlled torque tools.
    • Functional, Electrical & Customer Specific Application-Level Test – Functional testing and customer specific testing are performed on every unit. Electrical checks and system functional verification are built into the process and documented per unit.  

    Digitally controlled builds with OIS (Operator Information System) 

    Our Operator Information System is one of the backbones of quality at Fabtech-IGM. It integrates competency-based instructions, inline inspections and test validation to catch defects at the source. Our teams follow robust customer specific OIS digital processes, ISO certified documentation controls, and customer testing requirements to ensure each unit is production-ready and consistent. For customers who want a single, accountable manufacturing partner capable of delivering fully built assemblies instead of managing multiple suppliers, we streamline the entire process from part fabrication to packaged shipment. 

    Certified, Automated & Configurable Manufacturing

    FabTech-IGM’s multiple ISO & IPC certified, redundant manufacturing locations provide scale and flexibility to meet our customer’s ever-changing demand.  FabTech-IGM’s configurable automated workflow and processes meet the most demanding product deliverables and quality requirements.  

    • 12 moving manufacturing lines with configurable stations 
    • 100+ chain-driven assembly stations
    • ESD sensitive manufacturing and handling
    • Customer specific or off-the-shelf software loading
    • Application level testing including custom built test fixturing
    • Ability to convert inventory into finished goods in less than 24 hours
    • Real-time data collection and reporting to meet customer demands 

     

     

    OIS operator assembly instruction screenshot

    Precise Metal Parts, PCB, & Electrical Integration

    Now fully equipped with precise fabricated metal parts, PCB manufacturing and electrical integration, our customers have a one stop shop to help consolidate suppliers, reduce risks, decrease lead times all while increasing quality. In 2017, the automated ESD sensitive manufacturing line had been deployed and shortly thereafter was the development to the OIS software system. Our custom OIS – Operator Information System – is the step by step digital build instructions that allow for repeatable manufacturing by any trained technician. It provides real time feedback on throughput, assembly issues and accurate build times.  

     

    Frequently Asked Questions (FAQs)

    Have questions about FabTech-IGM’s capabilities, processes, or the company? Don’t see your question? Please contact us, our team is here to help.

    What does integration mean at FabTech-IGM?

    Integration at FabTech-IGM refers to the complete assembly of metal fabrication, electronics, wiring, and subcomponents into fully functional systems or turnkey products, all managed under one roof.

    What types of integration services does FabTech-IGM offer?

    FabTech-IGM provides:

      • PCBA manufacturing
      • Electromechanical assembly
      • Cable and wire harness integration
      • Mechanical assembly
      • Full system integration and testing

    Can FabTech-IGM deliver fully assembled, turnkey products?

    Yes. FabTech-IGM specializes in turnkey manufacturing, delivering fully assembled, tested, and production-ready products ready for deployment or shipment.

    Does FabTech-IGM perform testing during integration?

    Yes. FabTech-IGM conducts:

      • Functional testing
      • Application-level testing
      • Electrical testing
        to ensure every unit meets performance and quality requirements.

    What role does engineering play in integration?

    Engineering is involved from the beginning, helping optimize:

      • Design for manufacturability (DFM)
      • Assembly efficiency
      • Cost reduction
      • Product performance

    What industries does FabTech-IGM serve?

    FabTech-IGM supports a wide range of industries, including industrial equipment, medical devices, automation, gaming, and technology sectors.

    Can FabTech-IGM scale integration from prototype to production?

    Yes. FabTech-IGM supports:

      • Prototype builds
      • Low-volume production
      • High-volume manufacturing
        with scalable processes and facilities.

    How does FabTech-IGM ensure quality in integrated systems?

    Quality is maintained through:

    • ISO 9001:2015 certified processes
    • IPC-certified electronics assembly
    • Full traceability and testing
      ensuring reliable, production-ready systems.
    FabTech-IGM is a vertically integrated contract manufacturer and systems integrator — metal fabrication, PCBAs, global supply chain, and high-level assembly — with facilities in Libertyville, IL and Las Vegas, NV.

    Contact

    Libertyville, IL

    1925 Enterprise Ct.
    Libertyville, IL 60048
    (847) 362-9800
    sales@fabtech-igm.com
    Las Vegas, NV

    7445 Dean Martin Dr STE 112
    Las Vegas, NV 89139
    (702) 629-2222
    sales@fabtech-igm.com

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