Precision Metal Fabrication
Engineered Risk Out; World Class Quality Built In!
Your partner in turning the possible into the practical.
We operate one of the largest Amada fabrication platforms in the United States, providing the scale and capability to support complex programs at volume.
With installed capacity, redundant equipment, and a skilled production team in place today, we are ready to take your program from concept through full-scale production.
Our operations are built for reliability and throughput, supported by flexible manufacturing cells and a disciplined TPM and maintenance program that ensures consistent uptime and dependable execution.
Why FabTech-IGM for Metal Fabrication?
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- Vertically integrated metal fabrication
- In-house Powder Coating/Finishing
- Engineering support and DFM collaboration
- Complex Assemblies & Integration
- ISO 9001:2015 Certified
- IPC J-STD-001 / IPC-A-610 Certified
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Core Capabilities:
- CNC Punching
- Fiber Laser Cutting
- CNC Forming / Press Brake
- Hardware/Fastener Installation
- Welding/Robotic Welding
- Powder Coating/Finishing
- Engineering Collaboration
- Complex Assemblies & Integration
World-Class Metal Fabrication
Amada Lights-Out Fiber Laser Cutting
State-of-the-art fiber laser systems with automated material towers and loaders enable true 24/7 production. This ensures fast starts, optimal machine selection, and consistent throughput for high-volume programs.
Amada CNC Automated Turret Punching
High-speed CNC turret punching delivers precise forms and features with efficiency. Equipped with multi-tool changers, we are set up to quickly translate your designs into production.
Amada CNC Forming / Press Brakes with Automated Tool Changing
Advanced forming capabilities with automated tool changing ensure repeatable setups, tight tolerances, and consistent quality across production runs.
Hardware Insertion
Automated hardware and fastener insertion systems, including WindowTouch®, ensure consistent part integrity, accuracy, and repeatability at scale.
Miller Electric Robotic Welding
Automated robotic welding cells provide repeatable, high-quality welds with consistent output across production volumes.
Miller Electric MIG / TIG Welding & Laser Welding
Our skilled welding team supports complex designs in steel and aluminum, combining manual MIG/TIG expertise with precision laser welding for high-quality results.
Amada Spot Welding
Automated spot welding systems deliver consistent strength and repeatability, supporting high-volume production requirements.
In-House Powder Coating
Multiple powder coat lines in Illinois and Nevada ensure consistent finish quality, reduced lead times, and full control over the finishing process.
RAMPF In-House Foam-in-Place Gaskets (FIP)
Our foam-in-place gasket capability ensures reliable sealing for NEMA 4 enclosures. This process can also reduce cost and improve enclosure design efficiency.
Materials:
FabTech-IGM assists with material selection and manufacturability decisions during DFM and engineering collaboration upfront and throughout every stage of the product life cycle.
Common fabrication sheet metals we regularly see across programs:
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- Steel: strength, durability, structural frameworks
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- Galvanized
- Mild
- Hot & Cold Rolled
- Stainless
- Carbon
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- Aluminum: lightweight assemblies, corrosion resistance
- Copper/Brass: conductivity and specialty applications
- Titanium/Nickel: high performance environments and demanding specs
- Gauges we handle range between 10 gauge – 20 gauge
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- Gauge chart for reference
- Require a different thickness? Contact us to discuss
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- Steel: strength, durability, structural frameworks
Engineering Support
We partner with customers early to provide design-for-manufacturability and assembly (DFM/DFMA) feedback, tolerance reviews (GD&T), material recommendations, parts consolidation, and other value-engineering opportunities that reduce cost without compromising performance.
- Combined 200+ years of sheet metal experience
- CAD/CAM
- AutoCAD
- Solidworks
- Metalsoft
- Pro/E
- Design for Manufacture and Assembly (DFMA)
- Dedicated new part introduction (NPI) team for consistent series production
- Advanced Product Quality Planning (APQP)
- Geometric Dimensioning and Tolerance (GD&T)
- Failure Mode Effects Analysis (FMEA)
The Manufacturing System Behind Consistent Quality
Safety-First Execution
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- Safety is built into training programs, implemented safety precautions, and smart equipment. This includes continuous learning, proper employee certifications and retrofitting machinery to have smart features enabled.
Operational Quality
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- Quality and engineering support starts upfront, with collaboration that ensures requirements are clear and achievable. We apply in-depth DFM reviews to reduce cost and streamline manufacturing to support consistent production and repeatable results.
- Our proprietary Operator Information System (OIS) delivers interactive electronic work instructions so parts are built the same way every time while enabling rapid updates and tracking of quality and productivity by job.
- Constant process improvement and manufacturing efficiencies are vital to continuous cost reductions and increased quality. This includes the most efficient and high-tech machinery with built-in automation features like our automatic tool changing brake presses as well as automatic sheet-fed laser cutting systems.
Cellular Manufacturing & Single-Piece Flow
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- Cellular manufacturing puts all the processes required to manufacture the part into one area, eliminating any of the waiting time and transportation between processes, changing the amount of time to produce a large assembly from days to minutes.
- Sheet stock to finished assembled systems in hours rather than days. Some programs have complete electromechanical systems ready to ship in less than 24 hours.
- Single-piece flow doesn’t allow inventory to stack between processes, and any issue is identified by the next step in the cell process while it’s still small and fixable.
- Enhanced by a culture that lives, practices and celebrates lean.
Frequently Asked Questions (FAQs)
Have questions about FabTech-IGM’s capabilities, processes, or the company? Don’t see your question? Please contact us, our team is here to help.
What metal fabrication services does FabTech-IGM offer?
FabTech-IGM provides a full range of precision metal fabrication services, including laser cutting, CNC punching, CNC forming, welding, robotic welding, hardware insertion, and powder coating.
What types of products can FabTech-IGM manufacture?
FabTech-IGM produces custom metal components, enclosures, cabinets, racks, and complex assemblies for a wide range of industries, including industrial, medical, and technology sectors.
How does FabTech-IGM ensure quality in metal fabrication?
FabTech-IGM maintains strict quality standards through controlled processes, advanced equipment, and ISO 9001:2015 certification, ensuring consistent and reliable output.
What fabrication technologies do you use?
The company utilizes advanced technologies such as fiber laser cutting, CNC machining, robotic welding, and automated forming equipment to achieve high precision and efficiency.
Can FabTech-IGM handle complex or custom fabrication projects?
Yes. FabTech-IGM specializes in custom fabrication projects, including complex geometries and tight-tolerance components, supported by advanced engineering and manufacturing capabilities.
Do you offer both prototyping and full production?
Yes. FabTech-IGM supports everything from quick-turn prototypes to high-volume production, ensuring scalability as your project grows.
How does FabTech-IGM support design for manufacturability (DFM)?
FabTech-IGM’s engineering team works closely with customers early in the design phase to optimize part geometry, reduce costs, and improve manufacturability through DFM and DFMA strategies.
Why should OEMs choose FabTech-IGM for metal fabrication?
Contact
Libertyville, IL
| 1925 Enterprise Ct. Libertyville, IL 60048 |
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| (847) 362-9800 | |
| sales@fabtech-igm.com |
Las Vegas, NV
| 7445 Dean Martin Dr STE 112 Las Vegas, NV 89139 |
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| (702) 629-2222 | |
| sales@fabtech-igm.com |
Certifications & Compliance
IPC J-STD-001 and IPC-A-610
ISO9001:2015
UL 508A Certified Panel Shop
NEMA and UL Rated Enclosures
NEMA Make It American (Pending)
Legal
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